Application example of VPS vibration sensor

Vibration sensors have a wide range of applications in real life, covering multiple fields such as industrial equipment maintenance, security, and building safety. Here are some typical application cases and technical features:

1. Predictive Maintenance of Industrial Equipment

- Monitoring of mining equipment: Vibration sensors (such as vibration and temperature sensors) are used in equipment like crushers and screeners to monitor vibration data in real time to predict mechanical failures and avoid production interruptions. For instance, AI algorithms combined with vibration parameter analysis can provide early warnings of bearing wear or motor overload.

- Intelligent operation and maintenance in steel mills: A certain steel factory uses wireless intelligent vibration sensors (such as the OTT vibration monitoring platform) to detect motor blade friction faults through multi-axis vibration data (X/Y/Z-axis velocity, acceleration, etc.), enabling rapid diagnosis and repair and reducing downtime costs.

- Monitoring of fans in the chemical industry: Vibration sensors are used to monitor the vibration status of fans and motors to prevent failures caused by equipment imbalance or wear, which is suitable for high-risk chemical environments.

2. Security and Anti-theft Systems

- Anti-destruction of ATMs: Vibration sensors (such as the YT-JB3 type) can detect abnormal vibrations like knocking or blasting, triggering sound and light alarms and starting video recording to protect financial equipment.

- Anti-theft alarm for vehicles: Resistive vibration sensors (such as the 801S type) are used in vehicle anti-theft systems, with adjustable sensitivity. When abnormal vibrations are detected, they trigger LED alarms or connect to a single-chip microcomputer to achieve complex security functions.

3. Safety Monitoring of Buildings and Infrastructure

- Monitoring of bridges and large structures: Low-frequency vibration sensors (such as the KLR-21 series) use magnetic-electric induction principles to monitor low-frequency vibrations (5-10Hz) in bridges, hydropower stations, etc., ensuring structural safety and preventing fatigue damage caused by long-term vibrations.

- Monitoring of hydroelectric generating units: Low-frequency sensors capture vibration data in real time, analyzing displacement and acceleration trends to prevent faults caused by blade wear or rotor imbalance.

4. Smart Home and IoT Applications

- Abnormal detection of equipment: Embedded vibration sensors (such as the SW-420) can be driven by an STM32 microcontroller to monitor the vibration of home appliances (such as washing machines and air conditioners), and trigger alarms on the upper computer when abnormalities occur.

5. Energy and Environmental Protection Fields

- Monitoring of pumping stations and drainage systems: Ultrasonic vibration sensors are used in mine drainage systems to monitor liquid level changes and control the start and stop of water pumps, preventing flooding accidents.

Technical Features and Advantages:

- Multi-parameter integration: Modern vibration sensors integrate multiple dimensions of data such as temperature and acceleration, improving diagnostic accuracy (such as the wireless sensors of the 123 IoT).

- Wireless transmission and low power consumption: Support for communication methods such as NB-IoT and LoRa, suitable for complex industrial environments and reducing deployment costs.

- High anti-interference ability: Sensors like the KLR-21 series can resist electromagnetic interference, ensuring data reliability.

The above cases demonstrate the key role of vibration sensors in improving efficiency, safety, and intelligent management. For more detailed technical parameters or industry cases, please contact our company for detailed consultation.